An efficient production process is the key to your company's success. Use automation to reduce your costs and increase your competitiveness. In this blog post you will learn how you can achieve a sustainable cost reduction for heat treatment processes through automation with Demig.
Knowledge transfer makes the production process less dependent on individual employees.
Automation reduces the need for employees to have specific knowledge about the entire production process. Demig's software and process control systems take over complex tasks, such as automated documentation, so that knowledge can be concentrated on a team of experts. This leads to a more efficient way of working and allows employees to concentrate on other important tasks. The knowledge that was previously indispensable in the heads of the employees is carried by the process controller and the control system. Shortages of skilled workers or staff absences thus have less of a devastating effect on production.
Production processes can be traced more easily.
With the automation of heat treatment plants, the entire production process becomes more transparent. At any time, you can track where a batch is and what step it is going through in the process, even far away from the production line. This gives you a comprehensive overview of the status of your production and enables you to recognize and react to bottlenecks or delays in good time.
Process reliability and reproducibility
Automated heat treatment systems offer greater process reliability. The precise control and monitoring of parameters ensure consistent quality of the treated products. You can rely on reliable and reproducible results, which in turn leads to less scrap and lower costs. Especially when working with the lowest tolerances for deviations in heat treatment, process control systems are essential.
Higher plant utilization
Automation allows you to optimize the utilization of your equipment. Demig software enables efficient planning and control of production processes so that you can fully utilize the capacities of your plants. This leads to increased productivity and better use of your resources.
By collecting and analyzing data on the specific thermal conductivities and cooling rates of the different materials, you can precisely adjust the process parameters. This makes the cooling phases more efficient, lowers CO2 emissions and reduces overall production time.
Optimum feeding and reduction of idle time
Automation enables optimal charging of the heat treatment equipment. Through precise control and monitoring of the processes, idle times can be minimized. The plants are utilized efficiently, so that downtimes are reduced, and throughput times are shortened. This leads to cost savings and an increase in overall productivity.
With Demig heat treatment automation, you can optimize your production processes, reduce costs, and strengthen your competitiveness. Take advantage of automation to ensure efficient and profitable operation.